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 Overlapping pads in components
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marco_bsl

Ireland
1 Posts

Posted - 21 Dec 2006 :  05:32:55  Show Profile  Visit marco_bsl's Homepage  Reply with Quote
Hi All, I'm new to Easy PC and I'm trying to make a PCB symbol for a mains tab connector. It has two pin through hole legs and presents a 6.3mm tab for connections:
http://www.geocities.com/gavinpaterson/Marco/42419044.jpg

I tried modelling it with a large oval pad and 2 x circular pads with the centres drilled.
http://www.geocities.com/gavinpaterson/Marco/6pt3tabbconn.bmp

The problem is that during PCB design I get pad to pad errors from the design rule check which seem to be due to the proximity of the two pads on the component. Is there a way to overcome this type of problem without using two unconnected pads?

DavidM

United Kingdom
458 Posts

Posted - 21 Dec 2006 :  06:04:10  Show Profile  Visit DavidM's Homepage  Reply with Quote
What you should be able to do is just add connections between the pads so that they are all on the same "net". You won't need to route the net because the pads all overlap, but this will tell the DRC that all three pads really are supposed to be touching and should be treated as connected.

regards
David


David Manns
Technical Support
Number One Systems
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Peter Johnson

United Kingdom
511 Posts

Posted - 21 Dec 2006 :  06:35:27  Show Profile  Visit Peter Johnson's Homepage  Reply with Quote
The design rule check is failing because the pads aren't connected. There are two ways of tackling this. One is the way you have already tried. The other is to use two pads, but link them with a copper shape. This gives you a lot more freedom with the profile, and you can link it automatically to one of the pads using the shape properties.

Ideally you need two connection points in your schematic as well, as if one of the pads has been connected 'on the fly', it will automatically be disconnected if you ever forward design changes.

The biggest disadvantage of using the copper shape solution is that you need to manually take account of the solder resist clearance. Do this within a custom technology file, and you won't need to reinvent the wheel:
First create a custom layer type for your resist. (See Layer Types in the on-line help for more details of this.) Then create top and bottom resist layers using the new layer type, and save this in your custom technology file. Use this new technology file when you create the pcb symbol or open it for editing. Add an oversize copy of the copper shape on your top and bottom resist layers, and save them with the symbol. If you use the same technology file for new designs, the resist shapes will remain part of the symbol, and will take care of themselves. When you create your output, use your resist layers to create production files instead of using the automatic 'Resist' option for your copper layers.

There's more information in the FAQ section under the technical link on the home page. Look for the FAQ 'Creating a solder mask for BGA components'.

Peter Johnson
Technical Support
Number One Systems
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